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Can the UK aerospace industry match productivity to demand?

Institution News

The Aerospace Report, produced by BDO in association with the Institution, reveals a shift in the long-held pre-eminence of the UK aerospace industry.

The Aerospace Report indicates that more than 62% of UK aerospace engineers believe that their companies face productivity issues that threaten the UK’s position as a global aerospace superpower, resulting from an increasingly demanding global aerospace market. 

It found that although many UK engineers have regarded UK aerospace manufacturers as ‘best in class’ in terms of productivity in the past, they feel that production rate ramp-up on some new aircraft platforms has changed that.

It is a cause for concern that 63% said that the UK needs more home-grown, mid-sized companies to secure the UK’s global pre-eminence in the aerospace market. This implies that only companies of a certain size have the capacity to win certain contracts even within the generally supportive UK supply chain. 

Critical mass in the supply chain is a major element for the success of British aerospace companies. The report suggests that growth of the mid-market is key to maintaining the UK’s position as an aerospace superpower. 

Tom Lawton, Head of Manufacturing at BDO, commented: “The importance of mid-sized manufacturers to the future of the UK’s aerospace industry should not be underestimated. Aggressive ramp up rates are putting suppliers under enormous pressure and companies in the supply chain will need scale and resources to absorb this pressure over the longer term. 

“To remain relevant and successful, companies must continue to invest for growth in innovation to keep pace with developing platforms, and in expansion overseas to address the desire to shorten supply chains.” 

Only 13% of respondents believed that UK SMEs are sufficiently capable of coping with the growing demands of global prime contractors such as Airbus and Rolls-Royce. The need to fulfil the new, higher production rates required by these prime contractors are highlighted as the main concern of aerospace engineers. They also mention the need to invest in research and development to remain competitive. Linked to this unease about productivity is the fact that 53% of companies experience difficulty with recruiting people trained in the disciplines they need. 

The shifting pattern of the growth in global air travel is also a challenge to be addressed by UK firms. Respondents expect Asia to represent 55% of the growth in the global industry within the next two years. As a result, about two thirds of the companies surveyed are in the process of creating an overseas facility and, of these, 34% are building a base in China, demonstrating the need for companies to follow the prime contractors and shorten the supply chain. 

Dr Colin Brown, the Institution’s Director of Engineering, said: “These findings show that UK aerospace sector, like most UK industries that rely on engineers, is facing a skills crisis. We need to encourage more people to pursue engineering careers, whether that is through apprenticeships or university degrees, to keep key industries growing and secure the UK’s economic future.

“As the recent Cole Commission report suggested, we also need a one-stop-shop which co-ordinates and simplifies all the export support for SMEs.”

Read The Aerospace Report in full.
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