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Researchers from the Harvard John A. Paulson School of Engineering and Applied Sciences (Seas) are using the glassy skeletons of marine sponges as inspiration for the next generation of structures, including taller buildings and longer bridges.
The team showed that the diagonally-reinforced square lattice-like skeletal structure of Euplectella aspergillum, a deep-water marine sponge, has a higher strength-to-weight ratio than the traditional lattice designs that have used for centuries in the construction of buildings and bridges.
“We found that the sponge's diagonal reinforcement strategy achieves the highest buckling resistance for a given amount of material, which means that we can build stronger and more resilient structures by intelligently rearranging existing material within the structure,” said first author Matheus Fernandes.
“In many fields, such as aerospace engineering, the strength-to-weight ratio of a structure is critically important,” said James Weaver, one of the corresponding authors of the paper. “This biologically-inspired geometry could provide a roadmap for designing lighter, stronger structures for a wide range of applications.”
Diagonal lattice architectures are commonly found in covered bridges or metal storage shelves. The design uses many small, closely spaced diagonal beams to evenly distribute applied loads. This geometry was patented in the early 1800s by architect and civil engineer Ithiel Town, who wanted a method to make sturdy bridges out of lightweight and cheap materials.
“Town developed a simple, cost-effective way to stabilise square lattice structures, which is used to this very day,” said Fernandes. “It gets the job done, but it's not optimal, leading to wasted or redundant material and a cap on how tall we can build. One of the main questions driving this research was, can we make these structures more efficient from a material allocation perspective, ultimately using less material to achieve the same strength?”
Glass sponges, of which Euplectella aspergillum are a member, have evolved over nearly half a billion years. To support its tubular body, the sponge employs two sets of parallel diagonal skeletal struts, which intersect over and are fused to an underlying square grid, to form a robust ‘chequerboard’ style pattern.
“We've been studying structure-function relationships in sponge skeletal systems for more than 20 years, and these species continue to surprise us,” said Weaver.
In simulations and experiments, the researchers replicated this design and compared the sponge's skeletal architecture to existing lattice geometries. The sponge design reportedly outperformed them all, withstanding heavier loads without buckling. The researchers showed that the paired parallel crossed-diagonal structure improved overall structural strength by more than 20%, without the need to add additional material to achieve this effect.
“Our research demonstrates that lessons learned from the study of sponge skeletal systems can be exploited to build structures that are geometrically optimized to delay buckling, with huge implications for improved material use in modern infrastructural applications,” said Katia Bertoldi, a corresponding author of the study.
The research was published in Nature Materials.
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